AI-Powered Structural Inspection

Inspections, analysed and reported in a fraction of the time.

AECAI is an end-to-end AI platform for structural engineers — capturing field data, detecting concrete defects with computer vision, and generating professional inspection reports. Built for the UK and Ireland.

Built for engineers  •  GDPR-compliant  •  Engineer sign-off retained

Aligned with industry standardsBD 63CS 450CS 454UK GDPRIStructEICE
The Problem

Inspection workflows are stuck in the past.

Most structural inspections still rely on paper forms, manual photo sorting, and Word-document reports. The result: bottlenecks, inconsistency, and engineering time wasted on admin.

Field capture

Paper forms and disconnected photos. No structured link between site observations and the inspection items they describe.

Defect analysis

Visual interpretation of cracking, spalling and delamination is subjective, inconsistent, and impossible to audit at scale.

Report production

Engineers spend up to 70% of their inspection time writing and formatting reports — not engineering.

The Solution

Three layers. One workflow.

01

Digital field capture

Inspectors record structured observations and photos directly on site — linked to the exact element and item being inspected.

  • Structured forms by element type
  • Hierarchical data model: Project → Structure → Element → Item → Photo
  • Offline-first mobile application
  • Photos auto-linked to inspection items
Inspector on site at a concrete bridge
02

Computer vision defect engine

Once photos are uploaded, the CV engine processes them in seconds — classifying defects, estimating extent, and returning annotated images.

  • Detects cracking, spalling, delamination, exposed reinforcement, and staining
  • Severity indication and extent estimation
  • Annotated image output for engineer review
  • Trained on CODEBRIM and CrackForest datasets
Close up of concrete cracking and spalling defects
03

Automated report generation

Structured inspection reports generated directly from field data and CV outputs — branded, compliant, and ready for engineer sign-off.

  • Structured reports from form data and CV outputs
  • Rules-driven preset commentary by defect type and severity
  • Engineer review and approval gate
  • Client-branded and aligned with BD 63, CS 450, CS 454
Engineer reviewing inspection report on tablet
70% → 20%Report-writing time per inspection
£220Saved per inspection in engineer time
22,000+UK road bridges in scope
76%Of surveyed engineers open to AI inspection tools
The Workflow

From site to signed report.

01

Capture

Inspector records observations and uploads photos via the mobile app.

02

Analyse

CV engine identifies and classifies defects, returns annotated images.

03

Review

Engineer approves, edits, or overrides AI findings in the web portal.

04

Report

Branded inspection report generated automatically — ready to issue.

The Numbers

What AECAI saves your firm.

On a typical 8-hour structural inspection at a £55/hour engineer day rate, AECAI cuts the report-writing share from 70% to 20%. That’s 4 hours and £220 saved per inspection — without changing how the engineer signs off.

10 reports per month£2,000 / month saved
Professional plan cost£200 / month
Annual saving£24,000
Industry Evidence

Engineers want this.

76%

of UK & Ireland engineers surveyed are actively considering or open to AI inspection tools.

Source: AECAI Industry Survey, n=21, 2025

91%

of A/E/C project management professionals are aware of and accept LLMs as a working tool.

Source: A/E/C Industry Study, n=50, 2025

Ready to see AECAI on a live project?

Free demonstration inspection. No commitment. We'll show you the whole workflow on your own data.